CGC opens $210M wallboard plant in Alberta

Key Takeaways:

• CGC Inc. has opened a $210 million wallboard manufacturing plant in Wheatland County, Alberta, to directly supply residential and commercial builders across Western Canada.
• The facility introduces advanced eco-friendly design standards to the global USG network, reducing manufacturing carbon emissions by 20% and water usage by 25%.
• The project has injected nearly 100 permanent full-time jobs into the region and marks the completion of a targeted corporate supply chain expansion launched in 2024.

The Whole Story:

CGC Inc., Canada’s largest manufacturer of gypsum-based building materials and the Canadian division of USG Corporation, officially opened its new state-of-the-art wallboard manufacturing plant in Wheatland County today. The $210 million facility expands domestic manufacturing capacity, secures supply chain reliability for residential and commercial builders across Western Canada, and has created nearly 100 localized full-time jobs alongside 80 secondary operational roles.

The facility is situated on a 214-acre parcel of land and is dedicated to the production of the company’s signature Sheetrock brand wallboard. Following its initial groundbreaking in 2024, the newly operational asset forms the western anchor of a broader $325 million network modernization strategy. This capital investment program also includes the concurrent revitalization of the company’s Little Narrows gypsum quarry in Nova Scotia to reinforce the supply chain across North America.

The Wheatland County facility is engineered as one of the most sustainable hubs within the global USG network, cutting carbon emissions by 20% and reducing water usage by 25% through industry-leading operational efficiencies. The plant incorporates on-site solar generation and runs on a strict zero-manufacturing-waste-to-landfill mandate. By manufacturing materials directly within Alberta, the company significantly minimizes transportation distances and shipping-related haulage emissions for western construction markets.

“This modern, sustainable manufacturing hub will help ensure builders have access to the materials they need to build the homes and infrastructure Canada depends on,” said Steve Youngblut, President of CGC Inc.

USG Corporation President and CEO Chris Macey noted that the expansion represents one of the most substantial wallboard investments in corporate history. Joseph Schow, provincial Minister of Jobs, Economy, Trade and Immigration, commended the milestone, highlighting how Alberta’s competitive tax and regulatory environment continues to stimulate major private sector investment in rural communities.